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The RAS plant Optiras during the pilot project in 2023. This is now in operation at Baring Farsund.

Project aims to halve land-based mortality with new sensor

Development of real-time tools will reveal hidden risks in water chemistry before they become critical.

Published

The Norwegian aquaculture technology company Searas is collaborating with fish farmers Baring Farsund and Mowi to develop and pilot a synthetic sensor for real-time monitoring of total inorganic carbon (TIC) in recirculating aquaculture system (RAS) facilities.

The goal of the project, which is funded by Norwegian seafood industry research funding bofdy FHF, is to reduce RAS mortality by 50%.

In RAS facilities, high levels of TIC can release large amounts of carbon dioxide (CO2) if pH drops, meaning that the water becomes acidic. This creates highly critical conditions for fish welfare and, in the worst case, can cause acute mortality. The risk is greatest toward the end of a production cycle and during crowding events.

Synthetic sensor

The project will develop and pilot a synthetic sensor for real-time monitoring of TIC. This will provide operators with trend insight, enabling earlier detection of risk and the ability to implement measures before levels become critical.

Eldar Lien: "Experience from RAS facilities shows that traditional measurements of CO2, O2 and pH are not enough."

“Experience from RAS facilities shows that traditional measurements of CO2, O2 (oxygen) and pH are not enough. The water has an inherent risk linked to TIC. We are now developing not only a tool to measure this risk, but a framework to actively manage it,” explains Eldar Lien, project manager at Searas, in a press release. The same mechanism applies to total sulfide (TS) and the release of H2S (hydrogen sulphide).

Why TIC matters

CO2 is in close chemical interplay with pH and the water’s buffering capacity (alkalinity). TIC is a far more relevant parameter to monitor because it includes dissolved CO2, bicarbonate and carbonate. In practice, carbon can be “stored” invisibly in the system. When pH drops, CO2 is released, which in turn causes pH to drop further. This means that significant amounts of CO2 can be released into the water during, for example, stress events and lead to acute mortality. Rapidly falling pH also increases the risk of releasing the toxic gas hydrogen sulphide (H2S) from accumulated TS.

“What the operator needs is not just to ‘see a number’, but to see trends and understand what is building up in the water over time in order to get an early warning. TIC gives us a much better basis for decisions so we can manage water chemistry predictably,” says Lien.

Information to act on

The aim is to provide fish farmers with real-time insight, history and trends that make it possible to identify where and when risk is building up, and to act before it becomes an incident.

Searas says that its existing data platform already shows relationships between TIC, CO2, pH, salinity and temperature. This provides a better understanding of, among other things, degassing and carbon buffering in the system.

In the same data base, high-resolution measurements can also reveal where hydrogen sulphide begins to build up, how much is removed through degassing, and where stagnation areas occur in the plant.

The project also includes developing practical operating procedures to make the solution operational: thresholds/alarms and a framework for how risk should be handled in operations (action plans and protocols).

Sea water and fresh water

Baring Farsund operates a seawater OptiRAS facility delivered by Searas subsidiary Optiras, is contributing operational experience, production data, and operational input to the project. The project team includes, among others, Baring Farsund production manager Bjarte Sævareid and head of fish health Emil Høyesen.

Mowi is providing data from a RAS facility that uses freshwater.

Bjarte Sævareid at Baring Farsund said: “For us, this is about operational reliability. If we can see TIC building up early, we have a better basis for managing degassing and preventing stress and unwanted incidents - especially when the load is high.”

Facts about TIC (Total Inorganic Carbon):

  • More than just CO₂: TIC represents the total amount of inorganic carbon in the water, and provides a far more complete picture than traditional measurements of dissolved CO2 alone.
  • Chemical equilibrium: the carbon in a fish tank exists in three different forms: dissolved CO2, bicarbonate (HCO3⁻) and carbonate (CO3²⁻). Under normal operating conditions, most of the carbon is bound as bicarbonate.
  • pH controls risk: Changes in the pH of the water shift the balance between these three forms. The lower the pH, the more of the bound carbon is converted to free CO2 gas. Rapid changes in CO2 levels cause increased stress for the fish.
  • Crucial for degassing: carbon can only be removed from the water (degassed) when it is in dissolved gas form (CO2). This means that at lower pH, more carbon is available for degassing.
  • Precision required: since TIC is not a fixed number, but a dynamic, ever-changing process, accurate calculation requires high-resolution monitoring data from technologies such as AquaSENSE.